Hey
wollyroger , sorry for the delay in getting back to you. I had a lot on my plate before, during, and after the holiday.
Do I need to reverse the magnet on the HB, or will this workaround do?
There's no need to flip the magnet on the HB. We don't know if that was the original problem and even if it was, we compensated for it by changing the electrical polarity of both of the SC pickups.
I'm trying to get my head around the theory of why this wasn't working and now is...!
Not sure why the killswitch wasn't working but I can explain the out of phase issue.
Whether a pickup has a positive-going signal (or a negative-going signal) when the strings move toward the pickup, depends on three things:
1 - The orientation of the magnet. North-seeking pole end, or South-seeking end down.
2 - The winding direction. Clockwise or counter-clockwise.
3 - Which end of the winding goes to hot. Finish to hot or start to hot.
Many pickup manufacturers (including, but not limited to Seymour Duncan and Dimarzio) choose to label their wires such that the 'hot' produces a positive-going signal when the string moves
toward the pickup. Either the Schecter pickups are made such that the signal goes positive when the string moves
away from the pickup OR the magnet is flipped on the DiMarzio HB (meaning the signal will go positive when the string moves away from the pickup). Because of that, the signal was out of phase whenever one of the SCs was combined with one of the coils of the HB. We don't know which of these was the case but we've compensated for the disagreement.
Only thing I'm not sure about is the sound from position 3. It is quite 'glassy' (as it is using the bridge-side coil of the HB).
If we look carefully at the wiring of HSS5, we can see that the bridge-side coil of the HB is supposed to be active in position 2 and the neck-side coil of the HB should be active in position 3.
I believe their choice of combinations took tone and hum-canceling into account. The if the Neck pickup has a North magnetic polarity and the bridge-side coil of the HB has a South magnetic polarity, they will hum-cancel when combined together in-phase. Since the Neck pickup has a strong fundamental in relation to the harmonic content, this will balance well with the high degree of harmonic content from the bridge-most coil of the HB.
Likewise the South magnetic polarity of the middle pickup will hum-cancel with the North magnetic polarity of the HB, when the two coils are combined in-phase.
But that's not how you have the HB wired. This is not a problem for the phase relationship between the DiMarzio and the Schecters but it will affect hum-canceling and the tone. The bridge-side coil of the HB will sound better when combined with the neck pickup.
We need to either spin the HB 180 degrees or change the way the HB's coils are 'stacked' in series mode. But we'll need to determine the best course of action to get hum-canceling when the coils are combined together.
Also, when the coil split is engaged this position is silenced...
Referring again to the HSS5 drawing, we can see that the series link of the HB is connected to pad 6 of the megaswitch. This is connected to the output (pad 3) in position 3. When you connect that to ground via the push-pull, all signal is shunted to ground. To avoid that, we'll need to be a bit more clever about how we connect pad 6, the push-pull, and the series link. Exactly how we accomplish that will come later, after we decide how to get the bridge-side coil of the HB paired up with the Neck pickup and the neck-side coil of the HB paired up with then Middle pickup.
If I were to use my original idea of wiring the hot to both lugs 6 and 7 of the megaswitch would this give me the switchable bridge HB/SC across positions 3,4 and 5...?
No, that won't work. It will shunt all signal to ground position 2 via lug 4.
Our next step forward begins with determining the magnetic polarity of all 4 coils and/or evaluating the hum-canceling in all 5 positions with the present wiring.
We should expect position 5 (neck only) to have the most hum and position 1 (HB) to have the least. How much hum is present in positions 2, 3, and 4?
Also, you can place a compass near the face of each of the 4 coils, and note which end of the needle is attracted to each of the coils. I would expect the Neck pickup and the slug coil of the HB to attract the 'South' end of the compass needle. The Middle pickup and the screw coil of the HB should attract 'North' end of the compass. But you should verify this or tell me what results you actually get.
Once I have this information, I can
probably rework the wiring to get better tone choices in positions 2 and 3, and have those positions hum-cancel, and create a strategy where the push-pull will not kill the signal in any of the selections.